Anyone Have A KING Model # 5502M? - I'm Having Issues (2024)

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RevRon

New Member
Oct 22, 2013
15
Southern Ohio
  • Oct 23, 2013
  • #1

I purchased a King 5502M and a ton of AWF pellets from Tractor Supply a couple of months ago. This is my first pellet stove so I don't know much about them. My pellets are nice and dry but it has burned out twice (flame gone out). It has temperature settings and so far it has gone out on settings "1" and "2". Am I doing something wrong? Does anyone have any advice for this model? Also, ash builds up in the two back corners of the burn pot.

This seems like a great forum. I'm glad I came across it.

R

RevRon

New Member
Oct 22, 2013
15
Southern Ohio
  • Oct 24, 2013
  • #2

I'll post some pics later today to give y'all a better idea of what's going on.

Bioburner

Moderator
Aug 4, 2012
7,318
West central Mn
  • Oct 24, 2013
  • #3

Will need some details like how much ash in the pot and when running amount of pellets in pot. How vigorous of flame? Venting configuration. We can try help, but if you watch it seems some of this companies stoves lack the support and quality for a happy customer.

R

RevRon

New Member
Oct 22, 2013
15
Southern Ohio
  • Oct 24, 2013
  • #4

Bioburner said:

Will need some details like how much ash in the pot and when running amount of pellets in pot. How vigorous of flame? Venting configuration. We can try help, but if you watch it seems some of this companies stoves lack the support and quality for a happy customer.

I have the standard 3" pipe going through the wall through the thimble, Up about 3', then a 90* elbow, then another 12" of pipe with a cap. It's the DuraVent kit that TSC sells. Here is a video of it running at the "2" setting.

Perhaps the draft fan is running too high?

Bioburner

Moderator
Aug 4, 2012
7,318
West central Mn
  • Oct 24, 2013
  • #5

Looks like a lot more air than needed. Blowing out the flame and the stoves efficiency.

R

RevRon

New Member
Oct 22, 2013
15
Southern Ohio
  • Oct 28, 2013
  • #7

Thanks for the replies, guys. Sorry I have responded but I have been out of town for a conference.

The draft fan is currently set to automatic. I have fiddled with it before in manual mode but It seemed to me as if all the settings were the same (no noise level change).

skibladerj

Member
Mar 4, 2013
164
North of Scranton
  • Oct 28, 2013
  • #8

Ron,

Try setting your draft fan 2 settings above your heat setting (ie heat setting of 2 = draft fan of 4). Also you might have to increase your feed rate, or manually change the settings of your draft fan. Try the settings above first and we can see what else we might have to do.

Mister-101

Member
Nov 20, 2013
5
Bennington, Vermont
  • Nov 20, 2013
  • #9

I am having this same exact issue with a 5502M. Getting way too much draft air blowing into the burn pot, literally blowing the pellets up and out of the pot. The stove will run if the draft settings two steps below the auto setting (example HR-3 with a draft setting of 1) but on HR-1 I'm having the exact same problem as the OP here. Setting the draft range two settings higher makes it much worse. Any ideas on what would cause this? I had a Breckwell Big-E before this 5502M and never had this problem at all.

skibladerj

Member
Mar 4, 2013
164
North of Scranton
  • Nov 20, 2013
  • #10

This might sound stupid but is your airwash open at the bottom of your glass ? I only ask because mine was not (second owner here) the glass gasket went completely around the window. As per manufacture you should have a 6 inch gap at the bottom of the glass.

Secondly you can try turning the draft fan down but pressing your AUX DOWN . and DRAFT buttons together. this will display a number 150 I believe( I have the 5500M) Turn that number down (regardless of the number ) 25 .

R

RevRon

New Member
Oct 22, 2013
15
Southern Ohio
  • Nov 20, 2013
  • #11

I just checked and the airways is blocked by gasket. It makes since why you would ask. If the air wash is closed, all the air will be drawn through the burnpot creating too much draft.

skibladerj

Member
Mar 4, 2013
164
North of Scranton
  • Nov 21, 2013
  • #12

Just double check your manual as I have rhe 5500m. I found the best way to cut the gasket goes is with wire cutters.

Mister-101

Member
Nov 20, 2013
5
Bennington, Vermont
  • Nov 21, 2013
  • #13

Not a stupid question! Airwash is blocked by the gasket on mine. Manual for 5502M says "The glass gasket has a gap at the bottom for the airwash". So trim the gasket out behind that bottom metal strip with the air slots in it on the inside glass? They shipped this thing with one screw holding the distribution blower on. I mounted it up proper with sheet metal screws and went through and tightened up a lot of other bolts. Didn't think to check the airwash. Will also try the draft adjustment. Thanks for the help.

skibladerj

Member
Mar 4, 2013
164
North of Scranton
  • Nov 21, 2013
  • #14

Yeah I would start with cutting it as long as the slot in the metal bracket. You could always make it bigger if need be, I remember hearing something like 6 inches or so.

Mister-101

Member
Nov 20, 2013
5
Bennington, Vermont
  • Nov 25, 2013
  • #15

OK so I fixed the door air wash, but still have draft fluctuations in the burn pot. Pressing the AUX DOWN and DRAFT did nothing on this 5502M. Tried adjusting the C-4 value down by half (100>50) It still spits hot pellets up and out of the pot when the draft fan does come on. Exactly like the video a few posts up. Any ideas would be much obliged.

skibladerj

Member
Mar 4, 2013
164
North of Scranton
  • Nov 25, 2013
  • #16

What is your HR set to ? If it higher than 1 you should have a nice healthy happy flame. If it is set you 1 you might be getting a lot of fly ash which to my knowledge not much you can do about that.

Mister-101

Member
Nov 20, 2013
5
Bennington, Vermont
  • Nov 25, 2013
  • #17

skibladerj said:

What is your HR set to ? If it higher than 1 you should have a nice healthy happy flame. If it is set you 1 you might be getting a lot of fly ash which to my knowledge not much you can do about that.

If I set it to HR-3 with a draft setting of 1 (or maybe 2) it burns healthy. So 1-2 draft ranges under factory settings. Seems like something is goofy with this thing. If there was a way to set the draft rate across the entire HR range settings that could help. There's nothing in the manual about that though. Maybe I'm chasing the wrong settings and should increase the feed rate?

skibladerj

Member
Mar 4, 2013
164
North of Scranton
  • Nov 26, 2013
  • #18

When you set c-4 to let say 50 this is you draft fan 1speed. Then c-5 is the high settng or draft fan 9. The Stove will readjust the gradient.

  • Anyone Have A KING Model # 5502M? - I'm Having Issues (14)

Reactions:

Owen1508

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rjm1996

New Member
Nov 29, 2013
1
PA
  • Nov 29, 2013
  • #19

We just purchased and installed today. The problem we are having is that the only time the room fan works is during the test process. It never kicks on during operation. Any suggestions are appreciated. Error E3 keeps coming up.

skibladerj

Member
Mar 4, 2013
164
North of Scranton
  • Nov 30, 2013
  • #20

Is it possible that the temperature ptobe is not connected? Is is that tells the stove to turn on the room fan. On the 5500m stove its a white two wire connector .... i posted pictures on here some place.

B

Bmann

New Member
Dec 8, 2013
2
Ohio
  • Dec 8, 2013
  • #21

The quality control at US Stove is terrible, I have the 5502m and have all the same issues.

  • Anyone Have A KING Model # 5502M? - I'm Having Issues (16)

Reactions:

Cory S

Larry v

New Member
Dec 6, 2013
10
UPSTATE NY , LAKE ONTARIO SOUTH SHORE
  • Dec 9, 2013
  • #22

BMann just purchased one of these myself ....very difficult POS to figure out . I currently am running on hr-4 draft fan on 3 . Adjusted draft fan by pressing aux down and draft fan down simultaneously from 100 down to 65 . Room fan on 9 . I am trying to use mine to heat my basem*nt and part of my first floor . I also heat with a Harman xxv on my 1st floor for the rest of the remaining 2 floors .....awesome stove btw. I am not a pellet stove expert but this 5502m scares me . Most unreliable thing I have seen in a while . Mine will just burn out with no err codes or anything . Good luck !

N

nicknme21

New Member
Dec 9, 2013
1
alderson wv
  • Dec 9, 2013
  • #23

ive purchase the 5502m i installed it with 3 inch dura vent through a exsisting flue it kept coming up with error 2. i called manufacturer they told me i needed 4inch pipe so i now installed that with the same outcome of error 2. just burns for a while blows for a minute or so then shuts down with the code anyone have any suggestions

Larry v

New Member
Dec 6, 2013
10
UPSTATE NY , LAKE ONTARIO SOUTH SHORE
  • Dec 9, 2013
  • #24

Do you have outside air vent coming into stove . Just open the door slightly on stove and see if stove stays running and no err code or burn out also could be possible pressure switch . Behind panel where controls are panel slides rearward when screws are removed . Jump 2 wire with wire jumper or paper clip going to pressure switch looks like a hockey puck with 2 wires going to it. Is it feeding pellets?

B

Bmann

New Member
Dec 8, 2013
2
Ohio
  • Dec 12, 2013
  • #25

another day of toying with settings trying to figure this thing out, I've adjusted the C2 &C3 (feed rate) , the C4 & C5 (draft fan) , but then there are C6 through C20? Does anybody know what they control?

  • Anyone Have A KING Model # 5502M? - I'm Having Issues (19)

Reactions:

G black
Anyone Have A KING Model # 5502M? - I'm Having Issues (2024)

FAQs

Why are my pellets not burning completely? ›

Pellet Stove Starts And Runs, But It Is Feeding Too Much Fuel And It Is Not Completely Burning. 99.9% of the time this problem occurs because the stove, vent, or both are very dirty. They can be so dirty that air isn't able to flow through the vent system fast enough.

What would cause a pellet stove to stop working? ›

Poor Airflow: Pellet stoves require good airflow to ignite and burn efficiently. If there's a blockage in your stove or its venting system, it may prevent the stove from igniting. Faulty Igniter: The igniter is a crucial component of your pellet stove.

Why is my pellet stove not producing enough heat? ›

Answer: If your pellet stove it not producing enough heat it may mean that the blower needs to be cleaned or the intake might be blocked.

Why does my pellet stove auger keep jamming? ›

These are signs of a bad motor. Sometimes when a lower auger motor quits and a jam occurs, there can be a “burn back” from the burn pot into the feeder.

How do you know if pellets are bad? ›

How to Tell if a Bag of Pellets is Bad
  1. Sawdust: Some sawdust at the bottom of the bag is normal, but sawdust throughout the bag is a tell-tale sign that pellets are decomposing. ...
  2. Crumbling: Pellets will easily crumble when trying to break them in half.
Dec 7, 2023

What causes a lazy flame in a pellet stove? ›

If your flame is weak, or “lazy”, you're not getting the heat you need and your stove might shut down. This problem is most likely caused by a bad or weak blower exhaust, poor air adjustments, or an uncleaned/neglected pellet stove.

What causes pellet stove to not feed pellets? ›

The hopper may be empty. Fill the hopper and allow a few minutes for the unit to auger the pellets onto the burn pot. Venting may be blocked. The Pressure Switch senses a lack of air flow and will shut the motors off.

How to tell if an auger motor is bad? ›

You can test the torque of your auger motor by using a pair of channel lock pliers to try and stop the rotation of the motor shaft. If you can easily stop the motor shaft from turning, the motor is weak and should be replaced. Most auger motors of this variety put out between 16 and 20 ft/lbs of torque.

What is the life expectancy of a pellet stove? ›

Typically, a pellet stove has an average lifespan of between 10 and 15 years, depending on the quality of the product and how well it is maintained. In fact, the longevity of the stove depends on the care with which it is maintained and the use of quality replacement parts.

Why is my pellet stove flame so low? ›

Pellet stove use a series of fans to draw air to fuel the fire. A low flame usually is a sign of an air problem. There could also be a clogged duct, a faulty fan or broken seals on the fireplace or stove doors. A low flame isn't a problem that should be ignored, but you should call the professionals.

Why is my pellet stove not pushing out hot air? ›

The way to improve combustion air intake is 1) clean chimney/flue which you did. 2) Check for any ash that may be blocking air inlet openings (which I'm sure you did) 3) check that your door is sealed on all sides evenly when closed. Last item as I mentioned is to check the heat exchanger baffle tubes.

How to get more heat from a pellet stove? ›

The faster you burn pellets, the more heat you will enjoy. Also, the speed of the fan that is moving air through the heat exchange tubes can be adjusted from low to high.

How much does it cost to replace an auger in a pellet stove? ›

Pellet Stove Auger Motor Replacement

To replace the auger motor, total costs run from $380 to $600, while the price of the auger motor averages $80 to $150. The pellet stove auger can jam or completely malfunction. The auger is the most common part requiring replacement.

How do you know if your auger is jammed? ›

On a cool grill, remove the grates, drip pan and heat baffle so you can see the end of the auger tube. Grab hold of the end of the auger and try to turn it manually. If the auger won't spin, it's likely jammed with wet or clumped pellets.

Why is my pellet smoker not getting hot enough? ›

The NUMBER ONE cause of temperature issues is poor pellet quality. If you are experiencing temperature issues, always begin your troubleshooting by removing and replacing your pellets and vacuuming out any residual sawdust from the hopper and from the auger tube.

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